Radio Interface

Introduction

This is an add-on board for the VUHFRadio module. Designed to fit on top of it inside the same enclosure. This module adds all the necessary functionalities to make the VUHFRadio a standalone portable radio/transceiver. It adds a graphics display with a button interface to change settings and show tracking variables, as well as a battery managing system with power path control and LiPo charging so that the VUHFRadio can be used unplugged and standalone. The module communicates with the VUHFRadio over a private UART interface and uses the same CAT commands, and TNC style KISS data protocol, as the VUHFRadio uses with the PC over USB.

This module also features a uSD Card slot and a resistive touch screen controller for possible future functionalities and application in other projects. For the same reason it also has the solder joints for a different TFT Screen interface, for a parallel interfaces on a 37-pin flat cable.

Hardware

Version History

Revision 1

Schematic: RadioInterface_Schematic_V1.pdf

Gerber: RadioInterface_Gerber_V1.zip

This is the first and current hardware version in development and under testing. As with any first version it has some mistakes. The main one is that the 14-pin flat cable solder connector on the board was not flipped/mirrored when moved to the bottom side of the PCB so it is inverted in relation to the TFT screen flat cable. To make it work all the pins are now connected with bodge wires and epoxy glued in place. This mess can be seen in the figure bellow.

Overview

The PCB is designed to have the same size as the VUHFRadio Module PCB and to be staked on top of that one inside the used aluminium enclosure. It is designed to carry a 2.2" TFT LCD. This LCD module fits perfectly inside the top cover of the enclosure with bellow 1mm to spare to either side. The distance between the PCB and the top of the enclosure, with the PCB in the top slot, is a bit over 2mm which is the height of both the LCD Module and the buttons used.

This add-on board is currently on the first Hardware version. The different functional blocks are arranged according to the figure bellow.

TFT Screen 2.2" TFT Screen Resolution: 320x240 Driver: ILI9341 Interface: SPI Input Interface Menu: 4 Button Row Navigation: 5 Button D-Pad
MCU STM32F103C8 Clock: Up to 72 MHz Flash: 128 kB SRAM: 20 kB Charger BQ24230 uSD Card Intfc: SPI Speed: < 20 MHz UART LED Driver PT4110 Touch TSC2007 TFT Interface 2.2" Screen: SPI Interface 2.4" Screen: Parallel Interface

Battery Manager

This add-on module incorporates a LiPo battery manager IC, so that the VUHFRadio Module can be powered from a LiPo battery instead of the USB port. Because the VUHFRadio Module is not prepared for this addition, this circuit is separated from the rest and has it’s own connector to the VUHFRadio Module, for power in (VIN) and power out (VOUT). The battery managing circuit is designed to be installed in series with the USB power path of the VUHFRadio Module, in place of the Buck Converter.

The battery manager IC used is the BQ24230. This IC is a fully featured battery manager, capable of not only charging the battery but also power-path managing. This means that VOUT of the managing manager circuit, VOUT of the BQ24230, is not directly connected to the battery. When external power is applied this is routed directly to VOUT while also charging the battery. When no external power is applied the battery is connected to VOUT. In case the external power can not supply the required current, the battery manager IC can supplement VOUT with the battery. This power-path managing also allows it to deliver power to VOUT when no battery is connected or it is defective.

Both the external power current limit and charge current limit can be programmed with the use of a pare of resistors. For this Module, they are both set to the maximum of 500 mA. The battery manager IC also features thermal protection for the battery but this has been bypassed by installing a 10k resistor in place of a NTC Thermistor. The IC also features two open-drain outputs, one for charging indicating and one for valid input source present indicator, these are connected to two LEDs for status indication. In a future revision these outputs will also be routed to the MCU as well as battery voltage monitoring, both don’t exist in the current version.

The add-on module is powered from a 3.3V LDO connected to VOUT of the battery managing circuit.

MCU

The MCU used is the same as in the VUHFRadio Module, the cheap and ubiquitous STM32F103C8. Mainly chosen because it is very cheap, I already have a bunch of them and I used it before for driving a TFT with a ILI9341 controller. It is fast enough for quasi static graphics display but not for large fast changing graphics. The XO used is also the same as in the VUHFRadio Module, a 16 MHz XO.

Interface

The interface with the VUHFRadio is done over a UART interface with a baud rate of 115200. This connects to the UART expansion header on the VUHFRadio Module.

uSD Card

This module also features a uSD Card slot with a private SPI connection and SD card detection pin/line to the MCU. This was added for future use as there was space and a free SPI interface and pins on the MCU. This could be used in the future to save logs, configs, received messages, etc… It is located in a way so that the uSD Card can be made accessible from outside the VUHFRadio enclosure, on top of the USB and Audio Jacks.

TFT Screen

The add-on module was designed to carry a 2.2" TFT Screen with a ILI9341 controller and using a SPI interface over a 14-pin flat cable connection. Most 2.2" TFT Screen Modules found on eBay and AliExpress seem to use this 14-pin interface. They have a resolution of 320 by 240 pixels with 16 bit colors. Bellow is the pinout for this 14-pin interface:

The Module was also designed to optionally use 2.4" TFT Screens, or larger, that use a parallel interface on a 37-pin flat cable connector. This 37-pin connector also carries 4 signal pins used by an optional resistive touch element. The parallel interface is connected for a 8-bit wide use to the MCU. Bellow is the pinout of this 37-pin interface, with highlighted in red the pins used for the 8-bit wide parallel data bus.

The backlight control for the TFT Screen is handled by the PT4110 step-up LED Driver. The use of this LED Driver allows for a more efficient backlight control then a simple series resistor and also dimming of the backlight with the use of pulsed/strobe backlight with a PWM signal applied to the EN pin of the PT4110.

Although this module is intended to be used without a touchscreen, a touchscreen controlled was added to give it the option for future use. The touchscreen controller added is the TSC2007, a resistive touchscreen controller with a I2C interface, interrupt support (Touch Detected) and 12-bit resolution.

Input Interface

The input interface is done with 9 buttons arranged in a row of 4 screen menu buttons and 5 buttons arranged in a D-Pad with a center button. The buttons used are small 3x4mm SMD buttons with a height of 2mm, which is exactly the clearance that exists between the top of the VUHFRadio enclosure and the PCB. Each button has a 10k pull-up resistor, making them active low, and no debouncing circuit/capacitor was added, the debouncing is done in software.

Software

Costume drivers for both the TFT Screen and the MCU peripherals where developed. The peripheral drivers use the Low Level libraries from STM. A simple 2D Graphics Library was also developed for drawing basic shapes (lines, rectangles, circles) and text as well as the necessary ILI9341 driver.

The communication protocol used to interface with the VUHFRadio uses the same CAT command interface used to communicate with the VUHRadio Module over USB, but here over a proprietary UART interface. In digital modulation mode this UART interface also carries the received, and to transmit packets, using a low level TNC protocol called KISS.

The full software is available on Github: RadioInterface

GUI

The GUI is built on top of a custom and simple 2D Graphics Library. Both the GUI interface as well as the 2D Graphics Library are still in development, with the basic layout, feel and features implemented and working.

Bellow is a semi-interactive copy of the GUI with hover drop-downs:

VHF UHF CF 436454300 7 3 0 3 7 120 90 60 30 0 AX25 SRC: CS5CEP1 DST: ISTSAT1 PID: 0x10 CTL: 0x03 LEN: 008 Payload: UUUUUUUU CW CW RB 1200 001200 NRZI NRZ NRZ-S NRZI NRZI-S FM1 FM0 MAN HDLC RAW HDLC WMB CCITT OFF CCITT CRC16 DNP CRC32 RX OFF RX TX AFSK AM FM AFSK ASK FSK GMSK 4FSK BPSK QPSK AFC 003750 AGC M-SL AGC FAST AGC M-FS AGC MED AGC M-SL AGC SLOW AGC OFF BW 15k0 015000 CMD: RM00; ANS: OK V<=>U FREQ ENTER BACK

The GUI is divided into 8 areas/rows. The meaning of each of this areas/rows are listed bellow, from top to bottom:

  • The top row is the Radio selection Tab that indicates which radio is currently displayed/controlled.
  • The second row this is the Analog Control row. This row has the main radio controls for the analog and RF domain of the transceivers like operation mode, modulation and RX bandwidth.
  • The third row is the Center Frequency indicator and control for the transceiver.
  • The forth row is the RX tracking indicator bars. On the top is a ruler that displays the RX bandwidth with a AFC range bar in red and the RF tracking frequency offset, thick green line. The ruler is centered on the RF center frequency and the ruler unit is in kHz with negative values to the left and positive to the right of the center. Bellow this is the RSSI tracking bar, displayed in -dBm.
  • The fifth row is the Digital Control row. This row has the main radio controls for the digital, bits and packet, domain of the transceiver like Morse decoding (CW), datarate/bitrate and encoding.
  • The large center window is used to display received packets information. The received packets with the KISS protocol are AX.25 decoded and displayed.
  • The seventh row displays the last sent command to the Radio, over the UART interface, and the return status of that command.
  • The last row is used as labels for the top row of buttons, the menu button row.

Navigation of the GUI is mainly handled by the D-Pad. Switching from the Analog Control row to the Digital Control row is done with the UP and DOWN buttons and selecting the menu inside a row with the LEFT and RIGHT buttons. The selected menu is highlighted by a red frame/boarder. The center button can then be used to open/access that menu and to confirm a new selection/configuration. The BACK button (4th button) on the menu button row is used to exit a menu without changes, to cancel a selection.

To switch between the two radios, the V<=>U switch button (1st button) of the menu button row is used. To access the control and change the Center Frequency, the FREQ button (2nd button) of the menu button row is used.